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Portable Trust-T-Lift Installation Instructions
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| The Portable Trust-T-Lift is
pre-assembled and tested in the factory before shipping. The lift
is then disassembled into the components shown in Figure 1. All
fasteners required to assemble the lift are re-installed in their
respective positions after disassembly. |
 |
|
| Assembly of the Portable Unit is as
follows: |
|
 |
- Carefully unpackaged the Portable
Trust-T-Lift components, confirm the following parts as shown
in Figure 1 are included:
|
| |
o Trust-T-Lift Tower |
Part A |
| o Carriage with Lower
Toe Plate |
Part B |
| o Upper Toe plate
Assembly |
Part C |
| o Base Frame |
Part D |
| o Castors (x4) |
Part E |
| o Upper Toe Plate Cam
Assembly |
Part F |
| o Hand Rail (not shown) |
|
| o Manual Crank
(3/8" drive ratchet w/6" ext.) |
|
| o 15/16" socket (to operate
castor jacks) |
|
| FIG.1-PARTS INCLUDED WITH A PORTABLE
Trust-T-Lift |
|

FIG.2-MATCH LABELS |
- Mount the four castors labeled A, B, C
and D to the underside of the base frame matching their
corresponding labels as shown in Fig. 2 and Fig. 3.
- Fasteners - (8X) ¼-20 NC X
3/4"LG Flat Head screws located in the castor mounting
holes.
|

FIG.3-BOLT CASTOR TO THE BASEFRAME |
- Mount the Tower to the Baseframe
following instructions in the Trust-T-Lift Installation Manual
(sec. 2.3 thru 2.7). Retract castors so that Baseframe is
resting directly on the floor before installing Tower.
- Mount the Carriage to the Tower
following instructions in the Trust-T-Lift Installation Manual
(sec. 2.7 thru 2.11).
|

FIG.4-MOUNTING PLATES AT TOP AND BOTTOM |
|
- Attach the Upper Toe Plate Cam
Assembly to the left hand side of the tower (left side when
facing the tower front) as shown in Fig.4 and Fig.5
- Fasteners - (6X) 10-32 X 1/2"LG
Round Head screws located in the tower mounting holes (Fig.5)
|
| |

FIG.5-SCREWS ON TOP PLATE |

FIG.6-MOUNT UPPER TOE PLATE TO CARRIAGE |
- Run the unit so it is positioned half
way up the total traveling height
- Mount the Upper toe plate Assembly to
the left side of the carriage (left side when facing the tower
front) as shown in Fig 6.
- Fasteners - (3X) 3/8 X 1" Bolts
and 3/8" Nylon Locknuts that are included with the toe
plate (Fig.6)
|

FIG.7-PRESS CYLINDER ONTO THE BALL JOINT AND
MOUNT TO CARRIAGE ARM |
- Attach the free end of the Upper Toe
plate gas cylinder to the carriage support tube as shown in
Fig.7, Fig.8, and Fig.9.
- Unscrew the ball joint angle bracket
on the carriage support tube and insert it in the receiving
end of the cylinder (Fig.8)
- Remount the ball joint to the carriage
arm, (Fig.9) the toe plate should be in the vertical position
(Fig.10), (you may have to compress the gas cylinder
located on the side of the Upper Toe plate in by hand in order
to get the Toe plate in the vertical position)
|

FIG.8-MOUNTING BALL JOINT TO CARRIAGE ARM |
- Fasteners - (3X) 10-32 X 1/2"LG Round Head screws
located in the ball joint bracket
|

FIG.9-TOE PLATE IN VERTICAL POSITION WITH
CYLINDER MOUNTED TO CARRIAGE ARM VIA CYLINDER BALL JOINT |
- At this stage the Portable unit is set up according to
factory spec, it will travel a maximum distance of 28" or
52" depending on the model ordered
|

FIG.11-TOE PLATE DOWN |
- Figure 11 through 15 help to
describe how the portable unit works
- When the lift is at the bottom the
Lower Toe plate is down (Fig.11), the Upper Toe plate is up
with the "T" Roller Bar on the Upper Toe plate
compressed (Fig.12)
- When the lift begins to rise the
"T" Roller Bar on the Upper Toe plate un-compresses
and the Lower Toe plate rises to the closed position
|

FIG.12-"T" ROLLER BAR COMPRESSED |
|

FIG.13-ACTUATOR BAR CONTACTING CAM AND
"T" ROLLER BAR RISES ABOVE THE GUIDE PLATES |
- When the lift nears the top the Upper Toe Plate Cam Actuator
Bar contacts the Cam and the "T" Roller Bar rises
above the guide plates (Fig.13) allowing the Upper Toe plate
to begin folding down (Fig.14)
|

FIG.14-UPPER TOE PLATE UNFOLDS |
- The lift stops electrically by activating the limit switch
plate, the Upper Toe Plate folds down to the landing position
(Fig.15)
|

FIG.15-TOE PLATE OPENED FOR EXIT |

FIG.16-BOTTOM ROLLER GUIDE PLATE |
- Follow the next steps if you have
to change the height requirement of your portable unit
- The electrical limit switch stop for
the upper landing is controlled by adjusting the Upper Limit
Adjusting Bracket as described in the Trust-T-Lift
Installation Manual on page 2-7 Fig.17
- For the Upper Toe plate to open at the
required height, the height adjustment plates must be adjusted
|

FIG.17-CAM "T" BRACKET &
ROLLER GUIDE PLATE RAMP |
- The Bottom Roller Guide Plate (Fig.16 Part A),
Cam "T" Bracket (Fig.17 Part B),
and the Roller Guide Plate Ramp (Fig.17 Part C)
are permanently attached to the Side Cam Assembly, the only
plates to be removed are the spacer plates in-between which
vary based on the size of the lift
|

FIG.18-REMOVE ANY UNNECESSARY SPACERS |
- · The Roller Guide Plates are held in place with a ¼"X¾"
set bolt, loosen them off to remove the unnecessary spacers
(Fig.18)
|

FIG.19-SLIDE DOWN SPACERS |
- After removing the unnecessary spacers
slide down the spacers above as well as the Guide Plate Ramp
and the Cam "T" Bracket (Fig.19)
- Retighten all of the set bolts to set
in place
- Once the plates are adjusted properly
the Upper Toe plate will open at the preset upper landing
- A 28" travel lift can be adjusted to
stop at 1" increments between 23" and 28"
- A 52" travel lift can be adjusted to
stop at 1" increments between 23" and 52"
- If your needed height requirement isn't
available in the ranges given above give RAM Manufacturing Ltd
a call to inquire about a custom height lift
|
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